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INTELLIGENT CAPACITORS

GYIC Series — all-in-one reactive power compensation for low-voltage networks

Intelligent Power Capacitors
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Intelligent Power Capacitors product image
Intelligent Power Capacitors product image
Intelligent Power Capacitors product image
Intelligent Power Capacitors product image
Intelligent Power Capacitors product image
Intelligent Power Capacitors product image
Intelligent Power Capacitors product image
Intelligent Power Capacitors product image
Intelligent Power Capacitors product image
Intelligent Power Capacitors product image
Intelligent Power Capacitors product image
Intelligent Power Capacitors product image
Intelligent Power Capacitors product image
Intelligent Power Capacitors
Intelligent Power Capacitors product image
Intelligent Power Capacitors product image
Intelligent Power Capacitors product image
Intelligent Power Capacitors product image
Intelligent Power Capacitors product image
Intelligent Power Capacitors product image
Intelligent Power Capacitors product image
Intelligent Power Capacitors product image
Intelligent Power Capacitors product image
Intelligent Power Capacitors product image
Intelligent Power Capacitors product image
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  • Power Factor Correction | Avoid Utility Penalties
    Power Factor Correction | Avoid Utility Penalties
  • Lower Line Losses | Less Transformer Loading
    Lower Line Losses | Less Transformer Loading
  • Stable Voltage Under Fluctuating Load
    Stable Voltage Under Fluctuating Load
  • Phase-Separated Compensation | Fixes Imbalance
    Phase-Separated Compensation | Fixes Imbalance
  • Get Free Technical Quotation Download Full Datasheet PDF
    Quick Specs

    The GYIC Series low-voltage intelligent capacitor integrates a power capacitor, intelligent controller, zero-crossing switch and multi-level protection into one compact, plug-and-play unit — replacing the separate capacitor, contactor, controller and fuse that a conventional compensation panel needs. It is ideal for commercial buildings, industrial facilities and low-voltage distribution networks, and can be expanded module by module as the load grows.

    AC 220 / 380 VRated voltage, ±20% allowable deviation
    ≤ 40 kVArReactive power rating per unit
    ≤ 100 msResponse time, switching interval > 10 s
    −25 ~ +55 °COperating temperature, ≤ 2000 m altitude
    CategoryParameterSpecification
    Environmental ConditionsAltitude≤ 2000 m
    Operating Temperature−25 °C ~ +55 °C
    Relative Humidity20% ~ 90% (non-condensing)
    Power Supply ConditionsRated VoltageAC 220 V / AC 380 V
    Allowable Deviation±20%
    Voltage WaveformSine wave, THD ≤ 5%
    Frequency48.5 ~ 51.5 Hz
    Power Consumption< 0.5 W (capacitor disconnected) / < 1 W (capacitor connected)
    Reactive Power CompensationCompensation Error≤ 75% of the minimum capacitor capacity
    Switching Interval> 10 s
    Reactive Power RatingTotal: < 40 kVAr/unit; Split: < 30 kVAr/unit
    Response Time≤ 100 ms
    Reliability ParametersControl Accuracy100%
    Capacitor Capacity Decay≤ 1% per year
    Annual Failure Rate0.1%

    Data measured at rated voltage and 25 °C ambient. Other voltage and capacity ratings are available on request.

    Typical Applications

    The GYIC Series is applied wherever a low-voltage network carries reactive load: new-energy stations, factories with motor and drive load, commercial complexes, data centers and municipal distribution. The same module works as a standalone compensator or as a building block of a larger compensation bank.

    Solar PV array and distributed wind turbines, a renewable energy application of the GYIC intelligent capacitor
    01

    Renewable Energy

    Solar PV & Distributed Wind

    Stabilize grid voltage and compensate reactive power fluctuation at grid-tied solar and wind stations, keeping the power factor within the grid-code window under intermittent generation.

    Automated production line in an industrial manufacturing plant, a GYIC intelligent capacitor application
    02

    Industrial Manufacturing Plants

    Motors, VFDs & Welding Loads

    Improve power factor, reduce utility penalty charges and offset the reactive loss of motors and variable-frequency drives on heavy-duty production lines.

    Commercial office building and adjacent data center, a power quality application of the GYIC intelligent capacitor
    03

    Commercial Buildings & Data Centers

    Malls, Offices & Critical IT Rooms

    Optimize power quality for large office buildings, shopping malls and critical IT power distribution rooms, where elevator, HVAC and UPS loads vary continuously.

    Electric vehicle charging station, a municipal distribution reactive power compensation application
    04

    Municipal Distribution & Charging Stations

    Pole-Mounted & Station Service

    Suitable for both centralized and distributed low-voltage reactive power compensation, including municipal distribution cabinets and EV charging stations.

    Why Choose This Product

    Eight engineering decisions separate the GYIC Series from a conventional capacitor-plus-contactor panel. Each one targets a failure mode that shows up in real low-voltage networks.

    Zero-voltage switching icon, sine wave inside a circle

    Zero-Voltage Switching Technology

    Zero-voltage turn-on and zero-current turn-off eliminate inrush current and arcing, reduce switching stress on the capacitor and inject no harmonic into the grid.

    No inrush current
    Phase-separated compensation icon, three-phase vector diagram

    Phase-Separated Compensation

    Independent single-phase compensation corrects three-phase imbalance and allows targeted correction for the phase with the highest reactive demand.

    3-phase imbalance correction
    Multi-level built-in protection icon, shield with a check mark

    Multi-Level Built-in Protection

    Over-temperature, phase-loss, over-voltage and under-voltage protection are integrated in one unit. The module isolates itself automatically when a threshold is exceeded.

    Comprehensive protection
    Harmonic overload protection icon, harmonic waveform trace

    Harmonic Overload Protection

    When grid voltage or current harmonics exceed the preset limit, unconnected units are blocked from switching in and running units shut down, protecting the capacitor from harmonic overload.

    Anti-harmonic capability
    Flexible modular expansion icon, interlocking puzzle pieces

    Flexible Modular Expansion

    Compact footprint and simple wiring allow modular expansion: additional units are added as the load grows, without replacing the installed equipment.

    Easy capacity expansion
    Real-time LCD monitoring icon, display reading 0.98

    Real-Time LCD Monitoring

    The local LCD shows running status in real time, including phase loss, over-current, over-temperature, three-phase imbalance and harmonic data.

    Visual status display
    On-board fault diagnostics icon, magnifier with exclamation mark

    On-Board Fault Diagnostics

    Built-in diagnostic functions display fault codes directly on the screen, so maintenance staff can locate a fault without opening the enclosure.

    Quick troubleshooting
    High-stability long-term operation icon, clock with circular arrow

    High-Stability Long-Term Operation

    A full set of electronic protections reduces component wear and keeps the annual failure rate at 0.1%, with capacity decay of no more than 1% per year.

    Long service life
    WORKING PRINCIPLE
    Electrical schematic of the intelligent capacitor compensation controller: three-phase grid, CT sampling, 0.4 kV busbar, inductive load, capacitor modules #1 to #n and RS485 communication
    Electrical schematic — controller samples the 0.4 kV busbar through CTs and switches capacitor modules #1…n over RS485 / wireless communication.
    STEP 01

    Measure

    Current transformers on each phase and a voltage tap on the busbar feed the controller, which samples voltage, current and phase angle continuously.

    STEP 02

    Calculate

    The controller computes total reactive power and power factor, then decides how many capacitor steps must be connected to reach the target power factor.

    STEP 03

    Switch

    A zero-crossing switch closes each step at zero voltage and opens it at zero current, so no inrush current or arc is generated. Each unit works independently.

    STEP 04

    Monitor & Protect

    Every module reports its status over RS485. Protection logic blocks switching when harmonics, temperature or voltage leave the safe range.

    Because the measurement, decision and switching all happen inside each unit, the module keeps working as a standalone compensator even if the upper-level monitoring system is offline. Multiple units can also be grouped and switched cyclically by a central controller to equalize operating hours.

    INTERNAL STRUCTURE
    Exploded structure diagram of the GYIC low-voltage intelligent capacitor showing seven assemblies from control panel to capacitor tank and circuit breaker
    Exploded view — seven serviceable assemblies, from the top control panel to the capacitor tank.
    • 01

      Top Control Panel Assembly

      LCD display with SET / UP / DOWN / ENTER keys, run and alarm indicators.

    • 02

      Communication Terminal Block & RJ45 Ports

      RS485 and Ethernet ports for multi-unit networking and remote monitoring.

    • 03

      Circuit Mainboard & Protection Module

      Measurement, zero-crossing switching control and multi-level protection logic.

    • 04

      Air Cooling Housing Shell

      Flame-retardant enclosure with a ventilation path for natural convection.

    • 05

      Internal Wiring Harness

      Pre-assembled and factory-tested connections, reducing field wiring errors.

    • 06

      Low Voltage Capacitor Tank

      Self-healing BOPP capacitor element with internal discharge resistors.

    • 07

      External Circuit Breaker

      Short-circuit protection and a visible isolation point for maintenance.

    MANUFACTURING & QUALITY CONTROL

    Every GYIC module passes the same four-stage route before it leaves the plant — from automated assembly to a serial-numbered test record.

    Automated assembly line producing GYIC intelligent capacitor modules, technician operating the line control screen
    01

    Precision Automated Assembly

    A full-automatic assembly line handles capacitor winding, module assembly and the integrated controller, so batch-to-batch performance stays consistent.

    Multi-stage electrical routine testing of intelligent capacitor modules, test bench and monitoring instruments
    02

    Multi-Stage Strict Testing

    100% inspection before shipment: zero-cross switching test, protection function test, temperature rise test, harmonic withstand test and dielectric strength test.

    Operator scanning the serial number of an intelligent capacitor module, quality traceability system on screen
    03

    Traceable Quality Management

    Each unit carries a unique serial code. Production and test records are stored against that code, giving full-process traceability to IEC international standards.

    Trophy icon representing mature intelligent compensation technology
    04

    Mature Intelligent Compensation Technology

    Years of accumulated experience in reactive power compensation, with optimized software logic and hardware structure, low failure rate and long service life.

    40+ YearsManufacturing experience
    100,000+ HoursDesign life
    IECInternational standards
    100%Process traceability
    Technical Specifications

    How to read the model code

    Example GYIC-G0.45-(20+10): GYIC = intelligent capacitor series, G = three-phase common compensation (F = single-phase split compensation), 0.45 = rated system voltage 0.45 kV (F series 0.25 kV), (20+10) = two capacitor branches of 20 kVAr and 10 kVAr in one enclosure, giving 30 kVAr total.

    Branch combination

    Two independent branches per unit let the controller switch coarse and fine steps separately, so the compensation tracks the load with smaller overshoot than a single-branch capacitor. Single-phase (F) models provide one branch per phase for split compensation.

    Model range and external dimensions
    Model No.Compensation typeRated power (kvar)External dimensions L×D×H (mm)
    GYIC-G0.45-(5+5)Three-phase common compensation10380 × 80 × 250
    GYIC-G0.45-(10+5)Three-phase common compensation15380 × 80 × 250
    GYIC-G0.45-(10+10)Three-phase common compensation20380 × 80 × 250
    GYIC-G0.45-(20+10)Three-phase common compensation30380 × 80 × 300
    GYIC-G0.45-(20+20)Three-phase common compensation40380 × 80 × 300
    GYIC-G0.45-(25+25)Three-phase common compensation50380 × 80 × 300
    GYIC-F0.25-5Single-phase split compensation5380 × 80 × 250
    GYIC-F0.25-10Single-phase split compensation10380 × 80 × 250
    GYIC-F0.25-15Single-phase split compensation15380 × 80 × 250
    GYIC-F0.25-20Single-phase split compensation20380 × 80 × 270
    GYIC-F0.25-25Single-phase split compensation25380 × 80 × 300
    GYIC-F0.25-30Single-phase split compensation30380 × 80 × 300

    Mounting dimension A×B is 362 × 52 mm for every model in the range. Dimensions are for reference — refer to the certified drawing before installation. Other voltage and capacity ratings are available on request.

    DIMENSIONS & CAD DOWNLOADS

    The GYIC Series is a wall-mount or panel-mount module 80 mm deep, so it fits a standard low-voltage distribution cabinet without a separate compensation panel. Three downloads below cover the electrical data, the certified outline drawing and a direct line to our engineering team.

    Model groupExternal dimensions L×D×H (mm)Mounting A×B (mm)
    GYIC-G0.45-(5+5) / (10+5) / (10+10)380 × 80 × 250362 × 52
    GYIC-G0.45-(20+10) / (20+20) / (25+25)380 × 80 × 300362 × 52
    GYIC-F0.25-5 / 10 / 15380 × 80 × 250362 × 52
    GYIC-F0.25-20380 × 80 × 270362 × 52
    GYIC-F0.25-25 / 30380 × 80 × 300362 × 52
    CERTIFICATIONS

    Gaoyun Electric manufactures the GYIC Series under a quality system certified to ISO 9001, with environmental and occupational-safety management certified to ISO 14001 and ISO 45001. The product carries CCC certification for the Chinese market; IEC-standard test reports are available on request.

    CCC product certification certificate for GYIC low-voltage intelligent capacitors
    CCC

    China Compulsory Certification

    Product safety certification required for low-voltage capacitor products sold in the Chinese market.

    ISO 9001 quality management system certificate of Ningbo Gaoyun Electric
    ISO 9001

    Quality Management System

    Design, production and inspection processes audited against the ISO 9001 quality standard.

    ISO 14001 environmental management system certificate of Ningbo Gaoyun Electric
    ISO 14001

    Environmental Management System

    Environmental aspects of manufacturing, from film winding to epoxy potting, are managed under ISO 14001.

    ISO 45001 occupational health and safety management system certificate of Ningbo Gaoyun Electric
    ISO 45001

    Occupational Health & Safety

    Workplace safety management system covering production, testing and logistics.

    SUCCESSFUL PROJECT CASES

    Four reference installations show how the same module is configured for very different reactive-load profiles — a factory with welding and drive load, a shopping complex, a grid-tied PV station and a critical IT room.

    GYIC intelligent capacitor module installed on a manufacturing factory production floor
    Manufacturing Factory

    Power Factor Improvement

    A heavy-duty production line with welding sets and VFD-driven conveyors ran at a power factor below 0.80. GYIC modules were distributed across three distribution rooms; power factor is now maintained above 0.95 and the utility penalty has been removed.

    Intelligent capacitor module installed in a commercial complex elevator lobby
    Commercial Complex

    Power Quality Upgrade

    Elevators, lighting and HVAC systems in a shopping complex produced a continuously fluctuating reactive load. Intelligent automatic compensation now follows the load cycle without operator intervention.

    Low-voltage compensation cabinets at a grid-tied photovoltaic station
    Photovoltaic Station

    Reactive Power Compensation

    A grid-tied PV station needed reactive support to meet grid-access requirements at night and under low irradiation. The capacitor bank matches the inverter output curve and keeps the connection point within the required power-factor band.

    Reactive power compensation module in a data center power distribution room
    Data Center

    Low-Voltage Reactive Compensation

    UPS and cooling drives in a critical IT room required fast response and high harmonic immunity. The compensation modules operate alongside the UPS distribution, stabilising power factor without disturbing critical loads.

    FREQUENTLY ASKED QUESTIONS
    1. Can I customize the rated voltage and kVAr for low-voltage intelligent capacitors?
    Yes. We support OEM and ODM customization of rated voltage, capacity, communication protocol and enclosure according to project requirements. Both three-phase common compensation (G) and single-phase split compensation (F) executions can be configured.
    2. Does this intelligent capacitor have built-in harmonic protection?
    It integrates over-voltage, under-voltage, over-temperature, over-current and harmonic protection in one unit. When voltage or current harmonics exceed the preset limit, unconnected units are blocked from switching in and running units shut down, which suits most industrial harmonic environments.
    3. What is the standard lead time?
    5–7 working days for standard models; 10–15 working days for customized specifications and special voltage ratings.
    4. What is the maximum operating altitude?
    Standard units are suitable for altitudes up to 2000 m and ambient temperatures from −25 °C to +55 °C. A high-altitude version is available on request.
    5. Do you provide installation and commissioning technical support?
    We provide global remote guidance for wiring and commissioning, and on-site commissioning support is available for large turnkey projects.

    Still have a question? Talk to our engineering team — send the network voltage, transformer rating and target power factor and we will size the bank for you.

    Related Products
    Need a customized reactive power solution for your project?

    Send us your grid parameters and load conditions, our engineering team will provide free technical drawing and quotation within 24 working hours.

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